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IoT & Automation2017-2021
Toyota Production Dashboard
Real-Time Manufacturing Problem Monitoring System
40%
Downtime Reduction
TPS
Integration
3 Roles
User Types
IoT & Software Engineer
4 years
2017-2021
LaravelReactMySQLPLC IntegrationIoTDockerAWS EC2
Overview
Developed a real-time problem tracking system for Toyota's manufacturing line, integrated with PLC sensors to reduce equipment downtime through instant anomaly detection and automated technician dispatch.
The Challenge
Manufacturing equipment issues caused significant production delays. Manual problem reporting was slow and error-prone. There was no centralized system for tracking equipment status across the factory floor. Integration with existing Toyota Production System (TPS) was required.
Solution & Approach
- 1
Developed real-time problem tracking system using Laravel and React
- 2
Integrated with PLC sensors for instant anomaly detection
- 3
Built automated technician dispatch system based on problem type and location
- 4
Created historical fault trend visualization for predictive maintenance
- 5
Implemented role-based access for Operators, Engineers, and Managers
Results & Impact
- ✓
40% reduction in equipment downtime through instant problem detection
- ✓
Automated technician dispatch improved response time
- ✓
Integration with Toyota Production System (TPS) maintained manufacturing standards
Key Takeaways
💡
IoT solutions require careful consideration of latency and reliability
💡
Manufacturing environments have unique security and compliance requirements
💡
Real-time dashboards must handle intermittent connectivity gracefully